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The bottom left and right images show the latest 3D model and printed part with connectors in place. There's a 2" diameter black steel tube extending from the battery box that pokes through the firewall where the positive and negative high current cables (orange) are visible in the upper left of this image. The 3D printed solution cost is $0.50 each, which eliminates the need for the black 10 pin connector and allows visual confirmation that connectors are properly seated without removing the fixture. Other things done included sorting out the trunk's old wiring and pulling many out that will not be used. The engine rubber seal bits that were left have been cut off clean at the gasket attachment point. 2024 Volkswagen ID Buzz Electric Bus First Look: Patience - MotorTrend The Westfalia has been converted successfully to electric before. Army Of Spiral-Welding Wind Turbine Tower Trucks Sets Forth FromTexas? Richard Atwell's VW Type 2 Baywindow Bus Pages The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. This $5,600 kit can give old diesel cars an all-electric makeover By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. Our DIY Electric Beetle Runs! | WIRED Contact us now to get a quote and begin the conversion process. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. This week I uncrated all the Tesla P100D modules. The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. Some with connectors, some cut clean, and other mysteries. The SW20 MR2 is an awesome JDM candidate for an ev conversion. VW Beetle Conversion - SHIFT EV Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. Add to that all the ongoing costs and repair costs and the money was gone. This diagram isn't very legible in this article, but it provides an idea of how we've laid outcomponents to showlocations and wire routing over different sections of the car. Disclaimer: I have no affiliation with EV West, and this is not a sponsored post. Located all nonlabeled wires (16) and isolated them with tape for a 12v power-up test. When the flow is restricted too much on these pumps the pressure drops. 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I didn't get an image of the template and location yet, but I'll post it next week. We're carefully bringing up different systems to avoid damaging anything that may be miswired. It all is looking super neat and tidy. John Alba started over 30 years ago with automotive repairs when he bought his first VW beetle. The wiring from the heater unit will pass through the round holes on the right side of the cover. What sets this apart is its range. . The 356 is a special Porshce. Add to basket. You can pick one of these up from as low as $8k., Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. Millions of beetles were produced and there are so many still around. There is a bit more testing to confirm all battery protection is functioning as expected. The two orange dots on the left and right of the open blue area are foam plugs marking where two 1/2" bolt holes were drilled for the upper battery mount fasteners. A second pump (different type) wasn't good enough either. Please slide to verify. The rear battery box is powder coated and in position without batteries. What sets this apart is its range. If you have the vehicle and the dream, we have a conversion pack to suit. Removing this took two pounds off. The lightened flywheel was even further lightened because I couldn't resist cutting off the ring gear since a starter motor will never be used to crank it over. To prevent hard regen from reducing the motor RPM too quickly, there needs to be a signal to the motor controller when the clutch pedal is pressed. And the company sells a ready-to-fit . Also, fuel lines and emissions parts, and tubing was removed. The car wasn't wrecked and had been driven less than 5000km. We found no leaks but discovered this pump won't work with these modules. is converting this 1970 VW beetle to electric power for a customer from Washington state. When the plumbing is finalized, the rear pack will go into the car. If that is feasible, we review. And so, every morning, over a cup of coffee, I would stare out at Indie and wonder if we would ever get a solution. Externally, only the coolant plumbing is a little different. The conversion kit is the electric motor, battery and gearbox from the VW e-Up! At eDub Conversions, we aim to create full transparency with our costs. Electric Vehicle Conversions - Jack's Garage But it's close. How hard would it be to convert a camper van to electric? I ask my mum. The upper right image shows the main contactor, and the PTC heater contactor is below it. The great thing about an 818 kit is that they start at around $10k, so (without work) between the kit and the electric vehicle conversion kit youre looking at around $20k for a small electric sports car., The Karmann Ghia is a classic Volkswagen sports car that was made from the 50s to the 70s. It may not look like much, but for the previous 6 months, Indie had been sitting on the opposite side of the drive! Yesterday I received tracking confirmation that the coolant connectors and hose arrived in the US and hope to see them arrive next week. The kit consists of a forklift loader that bolts to the stock Volkswagen transmission, a plate that adapts it, and a flywheel that . An e-Porsche 356 could also be pursued in the future.. Shifting while moving is easy if you want to. From 12 per month for 24 months. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business, he and I have been in conversation about this fascinating field of entrepreneurship. Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. High-torque motors and custom mounting brackets makes the AutoLc Power Window Kit ideal for older cars, or cars that have never had power windows. People forever tinkering and fixing; making new or just patching up the old. Not shown, the new spare tire (narrower) is on the rim and fits into the stock location under the hood. EV Conversion Kits, EV West - Electric Vehicle Parts, Components, EVSE that was recently been decided on has been back-ordered due to an unavailable 12V blower fan. barely? The three low voltage wiring harnesses bundles exitingupwards will be enclosed in tubing and routed neatly to their destinations. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. So we decided to bite the bullet and go all electric with van number 1. In this episode we show you the bits we. Kit includes 3 high quality illuminated switches, plug in wiring harnesses, and switch mounting cases. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. The wiring diagram was updated to consolidate low voltage fuses and reduce wire runs between sections of the car. The classic camper vans, VWs up until the late 1980s, were just as famous for breaking down as they were for their looks and charm. Under the hood, the top image shows the stereo amplifier laying where the battery box bottom will be. Maybe this is what caught my interest as a conversion. VW Bugs have been a popular platform for conversion to electric for decades. The throttle linkage and location were determined, a few parts were fabricated and polished (since it shows). And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. For more recen (CAD) was sent at a local laser cut shop to get us a thin pattern to verify the latest CAD geometry we have will fit, and receive the part planned to mount to it properly. This will avoid having someone else pull that pack for accesslater. So, Steve decided to back John, and Pixar was born. Interior workwas to follow this conversion project. In addition to service work, he also began making parts by hand. It works reliably and takes care of the complete set-up and closing process automatically. Solutions like this are often a gamble, but it worked great. It is time to get registration, license plates, and registration! Next week we begin assembly of the modules into the boxes. Copyright 2023 EV West Privacy Notice |Conditions of Use. The two large flat panels got three folds each and were ready for test fitting. VW Beetle Kit 1956-1977 NetGain HyPer 9 - Traction EV available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. 1972 Volkswagen Type 2 Bus shows potential of e-Golf powertrain in vintage vehicles; Project e-Bus to be on display at the Petersen Automotive Museum on November 21; Herndon, VA Showcasing the possibilities of the e-Golf powertrain to motivate classic VW models, Volkswagen of America recently commissioned west coast electric vehicle conversion specialist EV West to construct . EVO 2.4 PRO. Retro fit, electronic, speed-sensitive, power-assisted steering system to fit for Late Baywindow vans made from 1974 - 79. Since this image was captured, I've updated the coolant portions of the wiring diagram to show pumps, radiators, plumbing and ordered the parts to make visually appealing connections to the two chiller plate ports visible at the top of the controller/inverter box. The wiring cleaned up nicely as well. Fitting the stock-sized spare tire is a bonus. If we were to do the process again today with the same spec, the project would cost around 45,000 including the cost of the camper van. This was a super short work week for me and the crew, so there's not much visually to show. However, technology has to be smart, clean, sustainable, widely accessible, and democratic in order to change the world for the better. You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. The best car to convert to electric is a classic VW Beetle. The most recent iteration has the Bus powered by a built Porsche 911 flat-six connected to 1989 G50 five-speed manual transmission with a Kennedy Engineered Products clutch with RSR flywheel. Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. I've been working on various ways we plumb in a great (3kW+) heater and defrost system. EAS (Electric Auto Sports) has done the conversion on several vehicles, and they have not missed the Vanagon. What began way back in 1938 led to a worldwide craze with a total of 21 million Beetles built throughout the cars history. Driving down the A1 with my mum in the drivers seat and my wife in the back. Electric Vehicle Conversion Kit: NetGain HyPer 9 Motor with Tesla Battery Read more. Most of the kits on this list are provided by an electric car garage in southern California, EV West. Baywindow Power Steering Conversion Kit - Cool Air VW For this exercise we'll use a conservative 5.2kWh capacity value x 10 modules = 52kWh of capacity. Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). Products - Any - Volkswagen Swingaxle ('61-'68 T1, '61-'67 Bus) Type 1 IRS ('69 & Later) 002 Bus ('68-'75 Type 2 IRS) Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. These tail-light grounding connections were previously corroded due to being buried under winter mud. An EV Conversion seems like a simple enough task . And finally, I have a surprise that is 16% bigger. We also decided the 12V fuse panel will be relocated so that its backside wire connections can be accessible in the future for serviceability. Oops! The stock spring works, but not with enough safe margin. You can find one of these from $10-15k., The SW20 MR2 is an awesome JDM candidate for an ev conversion. For Alex and his wife Brita, VW Kombis are a full-time passion. All the components that are mounted to the box are wired. 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VW T2 Conversions. The content produced by this site is for entertainment purposes only. The charge inlet is installed in the stock fuel location. VW Bay Window Power steering conversion kit Camper late early Bus Type 2 RHD LHD. Nov 21, 2019. A memory of something that creeps up on you and gives you chills? We drill a hole and rivet the nut into position. I'm happy to report the car is plugged-in, charging, and balancing now. The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. Because of this experience, were trying really hard to systemise the conversion process, making conversions much more affordable and attainable. And thecircuit to adapt the Master BMS power limit signal to the dash light is in and tested. (250Wh/mi) x (150 miles) = capacity of 37,500Wh, or 37.5kWh, (250Wh/mi) x (200 miles) = capacity of 50,000Wh, or 50kWh. This is hard to say, as the costs for conversion were swallowed up in all the other costs for the business. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). Front box in place. He said, We have to do an episode on this! (Im still waiting for the call, FC.). Zelectric Microbus. VW unveils beautiful Type 2 electric conversion microbus It's the purest expression of the engineering that makes cars possible, and the thing they were engineered to do in the first place be driven. This series is the result, in Kit Laceys own words. A new Elcon TC charger meant we could charge at 7kW, so a long drive from North Yorkshire to Malvern for the ElectrAA Show was now possible. We can't put them into the car until this is confirmed. VW Bay Window Power steering conversion kit Camper late early Bus Type The 100-kilowatt. Smaller older cars enable you to have less weight, and consequently more range, and power. Bugs change hands a lot and you can pick up a pretty good one for not that much. Discover the VW Camper Van conversion Process. Our dirt-cheap homemade electric Volkswagen runs! Converting Your Camper Van to Electric Peace Vans Copyright 2011-2022 -FLEXTURBO- Tous droits rservs through the Tesla modules is an important part of the conversion. Some versions have a more fragile flex circuit (Kapton and traces) like the modules pictured that we are building with. Each of our electric conversion projects are totally unique and tailored to your needs and desires. VW Type 2 charging system, VW camper van ignition system, VW T2 starter motors, VW Transporter lighting and more with free delivery from Heritage Parts Centre. I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. What's left of it. We convert your air-cooled VW buses and vans into electric vehicles. Then the DC-DC 12V power supply fuse, heater/defroster which is amazing, and finally the charger fuse. The 818 is a kit car made by Factory Five that is based on Subaru WRX running gear. We had some good chats with a company on the south coast of the UK that was for sale, but there were disagreements within the business and they didnt follow through. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. Is there a limit to what you can run on electric, weight and size-wise? The water-out comes from the coolant connection nearest the positive-mostcells, one of which has the stock Tesla temperature sensor. If the Army can build electric tanks, anything is possible. I'm told it's coming, but In the meantime, we've been using one that we had on the shelf with the same outer dimensions, but a wrong pack voltage element. Shes a bit more qualified than you might expect. The stereo and final dash replacement piece have arrived. Since the car was received without a 12V battery and mounts, no engine, fuel tank, radio, windscreen washer system, heater controls, etc. What sets this apart is its range. So, both units had to be sent back, and then the two companies had to decide how fo fix the problem. We'll pop a hole in the top surface of the heat box (pictured a few paragraphs above). These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. The year is 2013. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. As a family, weve since gone through 3 Nissan Leafs, 2 BMW i3s, and a Kia e-Niro. I cannot guarantee any of the prices or products listed below. VW T6.1 and T5 Campervan VW T25 Campervan VW T2 Campervan VW Kombi Day Van VW Split Screen Campervan Complete EV HypE conversion kit for air-cooled VW - EV Europe It's a nice subtle finish and accepts large J1772 connectors. The stock red "Oil light" becomes a system "Fault light". Another shot shows the blue paint on the otherwise black rubber engine bay seal. The van was perfect, a perfect shell with nothing in it. But when we wired and plumbed it yesterday and connected a pump to check for leaks. I can't tell you how many times I've had an employee say that before testing. I've updated the. I disagree with, but appreciate this observation. Having open space below it feels roomy. A console like this could offer a clean way to add heat control knobs and vents. Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. Using VW Beetle Electric Conversion Kit. Wheels are in! Closing the lower vents will send all the hot air to the windshield. First Smart Microgrid In Zimbabwe Installed At Shopping Center In Harare, Renewables Face Two Major Challenges FUD & Connection Challenges, Flipping The Script On The Public Health & Wealth-Building Benefits Of Clean Energy, Nearly 1 In 3 Homes In Australia Covered In Solar Panels, Energy Security Amid Heightened Global Tensions. Those plates will be ordered on Monday. It's not a photogenic step in the process. Writing about clean energy, electric transportation, energy poverty, and related issues,he gets the message through to anyone who wants to know better. But as we build, a few things are requiring a bit more attention or follow-up than expected. The car was rolled back and forth to be sure the suspension had settled. As long as healthy modules are purchased, they're a good value at around $230/kWh on today's market. One for each string. Are Lithium-Ion Batteries Recyclable? Since 2013, eDub have taken strategic steps to be able to offer an electric conversion package second to none in the retrofit industry. This left us with the perfect T2. If you are embarking on a SubaruVanagon, Busaru, or Bugaru Subaru engine swap, you have come to the right place. You can find some for around $10-$15k in good working shape.